Engineered processing plants consistently maximize whole product outturn and recovery.
Energy-efficient drives and robust mechanical fabrication deliver reduced operational lifecycle costs.
In-house R&D facility in Gurugram continuously innovating to meet evolving global market demands.
Backed by decades of expertise in agro commodity trade and cashew processing, Serac Global has evolved into a trusted engineering and consultancy partner for processing industries worldwide. Our approach is defined by disciplined performance, rigorous quality control, and logistics management that meets the highest global standards.
Our global headquarters, engineering division, and R&D facility are all based in Gurugram, India — where we develop innovative, customized solutions for clients across the globe. Continuous research and product development ensure our clients enjoy greater profitability and superior end-product quality.
engineering: Cashew Plants, cnsl extraction, nuts secondry processing, vegetable oil extraction and water treatment plants
Our engineering division specializes in the design and setup of comprehensive processing plants and equipment across multiple industries. We are known for customized, high-performance solutions built to exacting global standards.
We employ a precision steaming process that consistently delivers industry-leading results in kernel quality and yield efficiency.
We design and commission secondary processing unit for nuts including almonds, cashews, customized process equipment's with packaging solutions according to different capacities requirement.
We offer a complete, technically advanced solution for vegetable oil extraction and refining - covering every stage from raw seed preparation to final filtration and refined oil output.
We design and commission water treatment plants for both drinking water and industrial process water applications, with capacity ranging from 1,000 to 30,000 LPH. Every plant is tailored to individual feed water analysis.
We employ a steaming-based processing method that delivers the highest whole kernel percentage and turnout yield in the industry. Our rigorous quality system ensures hygiene and top-quality kernels throughout every stage of packing. Plants installed by Serac Global are operating at proven profitability across multiple continents. For African markets, we prioritise the use of commonly available spares in West Africa to ensure ease of maintenance and minimal downtime.
We offer equipment with the latest integration technologies, delivering fully automatic and semi-automatic economic solutions to processors of all scales.
This inline process removes impurities from raw cashew nuts before processing begins. Calibration ensures automatic shelling machines perform with greater accuracy by feeding uniformly sized nuts.
Raw cashew nuts are cooked in batches of 30-40 minutes to optimise shell-opening efficiency.
Auto-calibrated multi-head cutting machines are engineered for 100% cutting efficiency, eliminating the need for manual cutting machines downstream.
Inline vibratory equipment efficiently separates kernels from shells post-shelling.
Controlled drying conditions facilitate effective removal of the testa (inner skin) from kernels.
Precision peeling machines remove the testa layer to yield clean, market-ready cashew kernels.
Advanced grading equipment classifies whole kernels and broken pieces into distinct size categories to meet international export standards.
Vibratory winnowing separates small kernel pieces from testa husk, ensuring clean final product output.
A comprehensive range of packing solutions accommodates the varying requirements of different markets and customers.
Standard consumables and material handling solutions for seamless product handling throughout the facility.
Cashew Nut Shell Liquid (CNSL) is a highly valuable by-product extracted from the cashew nut shell during processing. Serac Global offers specialised CNSL extraction equipment and know-how as part of its integrated processing solutions, enabling processors to maximise the economic value of every part of the cashew nut.
CNSL is rich in anacardic acid, cardanol, and cardol - natural phenolic compounds with wide industrial applications. It is extensively used in the manufacture of resins, friction materials (brake liners), paints, varnishes, laminating resins, rubber compounding resins, and surface coatings. Its unique chemical properties make it an increasingly sought-after raw material in the speciality chemicals and polymer industries.
Key aspects of our CNSL processing offering include:
Efficient extraction of CNSL directly from cashew shells during or after the shelling stage.
Seamlessly incorporated into existing processing lines to recover shell liquid without disrupting cashew kernel output.
For producing technical-grade or refined CNSL suited to diverse industrial end-uses.
Safe containment and transfer systems designed for CNSL's corrosive and viscous nature.
Expert guidance on CNSL yield optimization, quality control, and compliance with international buyer specifications.
Leveraging a professional team that keeps pace with evolving markets, innovations, and technologies, Serac Global offers an expansive and well-rounded consultancy approach - delivering the best-fit solutions across all our engineering niches.
We guide clients through the full lifecycle of a turnkey project - from concept and planning through design and implementation - ensuring operationally efficient and commercially profitable outcomes.
Equipment integration is a vital priority for modern manufacturing and processing firms. We help clients minimise human error and maximise efficiency through smart integration consulting.
Our experienced professionals oversee the erection and commissioning of large-scale equipment and facilities with meticulous attention to detail - ensuring every project takes off efficiently from day one.
Drawing from extensive field experience, our team identifies and applies the most effective practices and techniques to deliver quality results on time, every time.
We offer structured training programmes to ensure clients achieve long-term profitability and smooth day-to-day operations. With a strong track record of successful turnkey installations worldwide, we provide ongoing training to both new and existing clients.
Drawing on years of field experience and a dedicated professional team that keeps pace with an evolving market, innovations, and technology, Serac Global brings an expansive and well-rounded approach to problem-solving that allows us to cater precisely to customer requirements and deliver the best-fit solution.
Our consultancy services encompass:
End-to-end planning and execution of processing plant installations.
Seamless incorporation of new machinery into existing production infrastructure.
On-site assembly, testing, and operational handover of all equipment.
Sharing of proven methodologies to maximise yield, quality, and operational efficiency.
Structured training programes for both new and existing client teams to ensure long-term profitability.
Tell us your requirement, destination, timeline and quantity, and our team will respond with the next steps.